J30 series-Rectangular Electrical Connector Manufacturers

During the production process of J30 series rectangular electrical connectors, what modern testing facilities and testing methods does Taizhou Henglian Electric Co., Ltd. use to ensure its quality?

1. Modern testing facilities
High-precision measuring instruments
Taizhou Henglian Electric Co., Ltd. is equipped with high-precision measuring instruments, such as vernier calipers, micrometers, micrometer screws, etc., to accurately measure the size and shape of electrical connectors to ensure that each component meets the design requirements.
These instruments have high precision and high stability, which can ensure the accuracy and reliability of the measurement results.
Insulation resistance tester
The insulation resistance tester is used to detect the insulation performance of the J30 series rectangular electrical connectors to ensure that they will not break down or short-circuit under high voltage.
The tester can measure the insulation resistance value of the electrical connector under specific conditions and determine whether it meets the relevant standards.
Pull-off force tester
The pull-off force tester is used to test the plug-in force and retention force of the electrical connector to ensure that it can be stably connected and withstand a certain external force during use.
By simulating actual usage scenarios, the tester can accurately measure the insertion and removal force and retention force of the electrical connector and determine whether it meets the design requirements.
Withstand voltage tester
The withstand voltage tester is used to detect the tolerance of the J30 series rectangular electrical connector under high voltage to ensure that it will not be broken down or damaged during use.
The tester can apply high voltage and monitor the status of the electrical connector to determine whether it meets the withstand voltage requirements.
Microscope and magnifying glass
Microscopes and magnifying glasses are used to observe the microstructure and details of the electrical connector, such as the plating quality of the pins and sockets, the flatness of the contact surface, etc.
These tools can magnify the details of the electrical connector, allowing quality inspectors to more accurately judge its quality status.
2. Detection test methods
Appearance inspection
Quality inspectors use tools such as microscopes and magnifying glasses to inspect the appearance of the electrical connector to ensure that there are no scratches, rust, deformation and other defects on the surface.
At the same time, the identification and labeling of the electrical connector will be checked to be clear and accurate.
Size and shape inspection
The size and shape of the electrical connector are checked using high-precision measuring instruments to ensure that it meets the design requirements.
This includes measuring key dimensions such as the diameter, length, and spacing of the pins and sockets, as well as checking whether the overall shape and profile of the electrical connector are consistent.
Electrical performance test
The electrical performance of the electrical connector is tested by equipment such as insulation resistance testers and withstand voltage testers.
This includes measuring key parameters such as insulation resistance value and withstand voltage value, and judging whether they meet relevant standards and requirements.
Insertion and extraction force and retention force test
The insertion and extraction force and retention force of the electrical connector are tested using a pull-off force tester.
By simulating actual usage scenarios, the force conditions and the ability to maintain connection of the electrical connector during the insertion and extraction process are tested.
Environmental adaptability test
The company also conducts environmental adaptability tests on the J30 series rectangular electrical connectors, such as temperature cycle tests, humidity tests, and salt spray tests.
These tests can simulate the use of electrical connectors in different environments and evaluate their adaptability and durability.
Reliability test
Reliability testing is an important means to evaluate the stability and reliability of electrical connectors during long-term use.
Taizhou Henglian Electric Co., Ltd. will conduct reliability tests such as vibration tests and impact tests on the J30 series rectangular electrical connectors to ensure that they can maintain stable connection and withstand certain external forces during use.
3. Quality Control System
In addition to the above-mentioned modern testing facilities and testing methods, Taizhou Henglian Electric Co., Ltd. has also established a complete quality control system. The system covers the entire process from raw material procurement, production and processing, assembly and debugging to finished product inspection. Through strict quality control and management, the company can ensure that the quality of the J30 series rectangular electrical connectors meets relevant standards and customer requirements.