Custom XCA series-Circular Electrical Connector


XCA series-Circular Electrical Connector Manufacturers

Product introduction

●Comply with national military standard GJB2889

●Bayonet quick connection

●Adopt hyperboloid wire spring jack

●Multiple termination methods including crimping, welding and printed board welding

●Various plug and socket structures and platings

●Five-button positioning has blind insertion and mis-insertion prevention functions

●Widely used in various military fields such as aviation, aerospace, and ships

●Implement corporate standards

●Main technical performance Q/321202HL003-2009

Main technical performance

●Mechanical properties

1) Ordinary type and through-wall sealed adapter seat

Shell: high-strength aluminum alloy

Shell plating:

Shielding coating: galvanized military green passivation, chemical nickel plating

Non-shielding coating: Anodized black

Insulator: Thermoset material

Sealing body and sealing ring: silicone rubber material

Contacts: Copper alloy silver or gold plated

2) Glass sintered square plate sealed socket:

Shell: carbon steel

Shell plating: electroplated nickel

Insulator: glass

Contacts: Iron alloy nickel-plated or gold-plated

1) and 2):

Vibration: Frequency 10~2000Hz Acceleration: 196m/s²

Impact: acceleration 980m/s²

Constant acceleration: 980m/s²

Mechanical life: ≥1000 times

 

●Electrical performance

Contact resistance and rated current of contacts:

 

Specification Ordinary contact resistance mΩ Through-wall seal contact resistance mΩ Square disc seal contact resistance mΩ Rated current A
Φ1.0 ≤5 ≤10 ≤15 5
Φ1.5 ≤2.5 ≤5 ≤7.5 10
Φ2.0 ≤1.25 ≤2.5 ≤3.75 20
Φ3.0 ≤0.75 ≤1.5 ≤2.25 40

 

Rated voltage and withstand voltage:

 

Working environment

Sealed electrical connector

Ordinary electrical connector

Rated voltage V

Withstand voltage V

Rated voltage V

Withstand voltage V

Normal temperature state

500

1500

500

1500

Hot and humid state

500

750

500

1125

Low pressure conditions (1kPa)

150

300

250

300

Insulation resistance :MΩ

 

Working grade

Standard conditions

High temperature

Damp and hot

Insulation resistance

≥5000

≥1000

≥100

 

Electrical continuity between shells: Aluminum alloy shell ≤ 2.5mΩ Steel shell ≤ 5mΩ

 

●Environmental performance

Operating temperature: -55℃~+200℃

Relative humidity: 95% at 40℃

Salt spray resistance: electroless nickel plating 96h

Stainless steel passivation 1000h

Working height: 30000m

Air tightness:

Through-wall seal adapter: pressure difference 50.7kPa, leakage rate ≤46Pa-cm³/s

Glass sintered airtight type: pressure difference 152 kPa, leak rate ≤0.IPa-cm³/s

Electrical connectors also have good anti-moisture, anti-mold, anti-rain, anti-sand and dust properties.

XCA series contact arrangement (view of needle mounted insulator insertion surface)



ABOUT US

Power-efficient electrical connectors.

Taizhou Henglian Electric Co., Ltd. was founded in April 2011, is located in the "Ginkgo town" reputation of the riverside city - Taixing City, is specialized in electrical connector development, production, sales of high-tech enterprises.

We are China Custom XCA series-Circular Electrical Connector Manufacturers and OEM/ODM XCA series-Circular Electrical Connector Suppliers.

There are more than 150 employees, including more than 30 people with various professional and technical titles, fixed assets of 30 million yuan, with a variety of mechanical processing equipment and testing equipment.

In recent years, the company has been rated as "Top Ten enterprises in Zhangqiao Town", "Top Ten enterprises in Zhangqiao Town", and won the "Taixing Outstanding Contribution Award" and other titles.

At present, the company's leading products are conforming to the military standard Y11, Y17, Y27, Y50, YGD, YLH, YM, YW, J599I, J599II, J599III, XC series circular electrical connectors, and J7, J14, J20J, J29A, J30J, J63A series rectangular electrical connectors. It is in line with the national standard Y2, Y4, YP, LYP, YD, and other series of circular electric connectors. The products cover the general staff, final assembly, sea installation, Second Artillery, weapons, aerospace and other military varieties nuclear energy, railway, national power grid, oil earth geophysical exploration, and other fields. The company has a technical center, and quality inspection center, with sophisticated production equipment, modern inspection facilities, and inspection and testing means. The products have the characteristics of three-defense function, high density, high reliability, electronic compatibility, etc., and can develop and produce various kinds of special electrical connectors for various users to meet customer needs.

The company is a qualified supplier of military electronic components, Marine equipment and aerospace of the Communications Department of the General Staff and the Ministry of Information Industry, and has passed the GJB9001C-2017 weapons and equipment quality management system certification and the second-level secret certification of weapons and equipment production and research units.

The company always adhere to the "integrity-based, unity and hard work, realistic innovation, the pursuit of excellence" spirit of enterprise, adhere to the concept of "brand create value", dedicated to customer service, so that Henglian quickly become the leader in the peer.

Taizhou Henglian Electric Co., Ltd. sincerely welcome domestic and foreign customers to visit and negotiate business!

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Does the surface treatment of XCA series-circular electrical connectors use spray painting, oxidation and other technologies to increase its aesthetics and protective performance? Do these treatments meet environmental protection requirements?
1. Surface treatment process of XCA series circular electrical connectors
In the surface treatment of XCA series circular electrical connectors, spray painting technology is an important process. The company adopts advanced spray painting technology, and through precise spraying control, it ensures the uniformity and adhesion of the surface coating of the connector shell. This spray painting not only adds a bright appearance to the connector, but also improves its corrosion resistance and wear resistance to a certain extent. It is worth noting that the spray paint materials used by HENGLIAN have been strictly screened to ensure that they are non-toxic, harmless and low-volatile, thus meeting environmental protection requirements.
In addition to spray painting technology, oxidation technology is also an indispensable part of the surface treatment of XCA series circular electrical connectors. Especially for connectors with aluminum alloy shells, the company adopts anodizing technology to form a dense aluminum oxide film on the surface of aluminum alloy by electrochemical method. This oxide film not only has extremely high hardness and wear resistance, but also effectively prevents further corrosion of aluminum alloy. In addition, the company also provides a variety of oxide film color options according to customer needs, such as military green, black, etc., to meet the aesthetic requirements in different application scenarios.
In addition to painting and oxidation technology, HENGLIAN also uses a variety of other surface treatment technologies according to the specific application scenarios and performance requirements of the connector. For example, for connectors that require higher corrosion resistance, the company uses chemical nickel plating or electroplating nickel to form a uniform and dense nickel layer on the surface of the connector. This nickel layer not only has excellent corrosion resistance, but also improves the conductivity and wear resistance of the connector. The company also uses precious metal processing technologies such as silver plating or gold plating to further improve the conductivity and oxidation resistance of the connector.
2. Environmental considerations of surface treatment technology
While pursuing product performance and aesthetics, HENGLIAN has always integrated the concept of environmental protection throughout the entire production process. In the surface treatment of the XCA series circular electrical connectors, the company has taken a number of measures to ensure that it meets environmental protection requirements.
The company strictly screens the materials used for surface treatment to ensure that they are non-toxic, harmless and low-volatile. Both the paint spraying materials and the electroplating liquid have undergone strict environmental testing and certification, thus ensuring that the connector will not cause pollution to the environment during production and use.
In order to reduce energy consumption and emissions during surface treatment, the company continuously optimizes the treatment process. For example, in the painting process, the company uses advanced spraying equipment and control systems to achieve precise spraying and efficient use of paint. In the electroplating process, the company reduces energy consumption and wastewater discharge in the electroplating process by improving the electroplating liquid formula and electroplating conditions.
For the wastewater and waste gas generated during the surface treatment process, the company has taken strict treatment measures. After multi-stage sedimentation, filtration and biochemical treatment, the wastewater meets the national emission standards. The waste gas is treated by efficient waste gas treatment equipment to ensure that it meets the emission standards.
3. HENGLIAN's technical advantages and environmental protection commitments
As a qualified supplier of military electronic components, marine equipment, and aerospace for the General Staff Communications Department and the Ministry of Information Industry, HENGLIAN not only has sophisticated production equipment and modern testing facilities, but also leads the industry in technology research and development and environmental protection concepts. Through continuous technological innovation and process optimization, the company has ensured the leading position of XCA series circular electrical connectors in surface treatment technology. The company has always adhered to the concept of ""green production, environmental protection first"", and has integrated environmental protection throughout the entire production process, providing customers with high-quality products that are both beautiful and environmentally friendly.

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