CXCH series-Circular Electrical Connector Manufacturers

What welding process is used for the contacts of the CXCH series-circular electrical connector? How to ensure the reliability and stability of welding?
1. Contact welding process of CXCH series circular electrical connectors
The contact welding process of the CXCH series circular electrical connectors is the key link to ensure its high performance. The contacts of this series of electrical connectors adopt advanced precision welding technology, which specifically includes the following steps:
Material selection and pretreatment:
Contact material: In order to withstand high-load work in harsh environments, the contacts of the CXCH series electrical connectors usually use highly conductive and corrosion-resistant alloy materials, such as copper alloys or precious metal alloys.
Pretreatment: Before welding, the surface of the contact must be strictly cleaned and deoxidized to remove impurities such as oil and oxides to ensure the purity and bonding strength of the welding surface.
Precision welding technology:
Welding method: HENGLIAN uses precision welding technologies such as micro-beam plasma welding or laser welding, which can achieve high-precision local heating and reduce the heat-affected zone, thereby maintaining the original performance of the contact material.
Welding parameter control: During the welding process, the welding current, voltage, welding speed and other parameters are precisely controlled to ensure the consistency and stability of the welding quality.
Post-welding inspection and processing:
Non-destructive testing: After welding is completed, the welding parts are inspected for internal defects by means of X-ray detection, ultrasonic detection and other means to ensure the welding quality.
Appearance inspection: The welding parts are inspected to ensure that the weld is flat, free of cracks, pores and other defects.
Post-processing: The welding parts are cleaned and passivated as necessary to improve their corrosion resistance.
2. Measures to ensure welding reliability and stability
Henglian has taken a number of effective measures to ensure the reliability and stability of the welding of the CXCH series circular electrical connector contacts:
Advanced production equipment and processes: Henglian has introduced a series of advanced production equipment, including high-precision welding machines, automated production lines, etc. These equipment provide a solid hardware foundation for the welding process.
The company continues to develop and optimize the welding process. Through a large number of experiments and data analysis, it has determined the optimal welding parameters and process flow to ensure the consistency and stability of the welding quality.
Strict quality control system:
HENGLIAN has established a complete quality control system. From raw material procurement, production and processing to finished product inspection, every link is strictly controlled to ensure that product quality meets relevant standards and customer requirements.
The company has a quality inspection center equipped with modern testing facilities and testing methods, which can conduct comprehensive and accurate inspection and analysis of welding quality.
Professional technical R&D team:
HENGLIAN has a professional technical R&D team with rich professional knowledge and practical experience, and can carry out customized design and development according to the special needs of customers.
The R&D team constantly explores new welding technologies and processes to improve the performance and quality of the CXCH series circular electrical connectors to meet the changing needs of the market.
Comprehensive customer service:
HENGLIAN pays attention to customer service and provides customers with comprehensive technical support and after-sales service. No matter what problems customers encounter during use, the company can respond quickly and provide solutions.
The company also provides customized training services to customers to help customers better understand and use the CXCH series circular electrical connectors, thereby improving their efficiency and reliability.
3. Technical advantages and application fields of CXCH series circular electrical connectors
The CXCH series circular electrical connectors have occupied an important position in the market with their advanced technical performance and wide application fields. Its main technical advantages include:
Triple-proof function: It has the characteristics of moisture-proof, salt spray-proof, and fungus-proof, and is suitable for working in harsh environments.
High density and high reliability: It adopts precision welding technology and high-quality materials to ensure the reliability and stability of the connector.
Electronic compatibility: It complies with relevant electronic compatibility standards and is suitable for various electronic systems.
This series of electrical connectors is widely used in military fields such as ships, aviation, aerospace, weapons, ships, field communications, as well as high-end industrial fields such as nuclear energy, railways, national power grids, and petroleum geophysical exploration. In these fields, the CXCH series circular electrical connectors have won wide praise and trust from customers for their excellent performance and stable quality.