Custom XCD series-Circular Power Connector


XCD series-Circular Power Connector Manufacturers

Product introduction

●Exclusively for power supply

●Rated operating current 5A~300A

●Adopt hyperboloid wire spring jack

●Various tail termination forms

●Five types of identification keys

●Plugs and sockets can be equipped with either pins or holes

●Execution of enterprise standards: Q/321202HL003-2009

Main technical indicators

[Mechanical properties]

Casing: high-strength aluminum alloy, stainless steel

Insulator: thermoset material

Contacts: Copper alloy gold-plated

Vibration: Frequency 10~2000Hz Acceleration: 196m/s²

Impact: acceleration 980m/s

Constant acceleration: 980m/s²

Mechanical life: ≥1000 times

 

[Environmental performance]

Using temperature: -55~+200℃

Relative humidity: 95% at 40℃

Salt spray resistance: chemical nickel plating, zinc plating 96h

Stainless steel passivation 1000h

Working height: 30000m

Electrical connectors also have good anti-moisture, anti-mold, anti-rain, anti-sand and dust properties.

 

[Electrical performance]

Contact resistance and rated current of contacts:

 

Specifications mm

Contact resistance mΩ

Rated current A

Φ1.0

≤10

5

Φ1.5

≤5

10

Φ2.5

≤2

25

Φ3.5

≤1

40

Φ4.5

≤0.82

60

Φ5.5

≤0.6

100

Φ7.5

≤0.4

150

Φ9.0

≤0.34

200

Φ10

≤0.4

200

Φ12

≤0.3

250

Φ14

≤0.24

300

 

Rated voltage, withstand voltage and insulation resistance:

 

working environment

Rated voltage V

Withstand voltage V

Insulation resistance MΩ

Normal temperature state

500

1500

≥5000

Hot and humid state

500

750

≥100

 

Electrical continuity between shells: aluminum alloy shell ≤5mΩ

Contact arrangement (view of the insertion surface of the needle insulator)



ABOUT US

Power-efficient electrical connectors.

Taizhou Henglian Electric Co., Ltd. was founded in April 2011, is located in the "Ginkgo town" reputation of the riverside city - Taixing City, is specialized in electrical connector development, production, sales of high-tech enterprises.

We are China Custom XCD series-Circular Power Connector Manufacturers and OEM/ODM XCD series-Circular Power Connector Suppliers.

There are more than 150 employees, including more than 30 people with various professional and technical titles, fixed assets of 30 million yuan, with a variety of mechanical processing equipment and testing equipment.

In recent years, the company has been rated as "Top Ten enterprises in Zhangqiao Town", "Top Ten enterprises in Zhangqiao Town", and won the "Taixing Outstanding Contribution Award" and other titles.

At present, the company's leading products are conforming to the military standard Y11, Y17, Y27, Y50, YGD, YLH, YM, YW, J599I, J599II, J599III, XC series circular electrical connectors, and J7, J14, J20J, J29A, J30J, J63A series rectangular electrical connectors. It is in line with the national standard Y2, Y4, YP, LYP, YD, and other series of circular electric connectors. The products cover the general staff, final assembly, sea installation, Second Artillery, weapons, aerospace and other military varieties nuclear energy, railway, national power grid, oil earth geophysical exploration, and other fields. The company has a technical center, and quality inspection center, with sophisticated production equipment, modern inspection facilities, and inspection and testing means. The products have the characteristics of three-defense function, high density, high reliability, electronic compatibility, etc., and can develop and produce various kinds of special electrical connectors for various users to meet customer needs.

The company is a qualified supplier of military electronic components, Marine equipment and aerospace of the Communications Department of the General Staff and the Ministry of Information Industry, and has passed the GJB9001C-2017 weapons and equipment quality management system certification and the second-level secret certification of weapons and equipment production and research units.

The company always adhere to the "integrity-based, unity and hard work, realistic innovation, the pursuit of excellence" spirit of enterprise, adhere to the concept of "brand create value", dedicated to customer service, so that Henglian quickly become the leader in the peer.

Taizhou Henglian Electric Co., Ltd. sincerely welcome domestic and foreign customers to visit and negotiate business!

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Industry Knowledge

What are the material selection and advantages of XCD series connectors?

The material selection and advantages of XCD series connectors are mainly reflected in the following aspects:

Corrosion-resistant materials
XCD series connectors usually use materials with strong corrosion resistance, such as stainless steel, aluminum alloy, copper-nickel alloy, etc. These materials not only perform well in humid and corrosive environments such as oceans and chemical plants, but also effectively extend the service life of connectors and reduce maintenance frequency. This is especially important for power systems that need to operate stably for a long time.

High-strength and high-temperature resistant materials
The shell and structural components of the connector usually use high-strength alloy materials, which have strong mechanical properties and can withstand high-intensity tension, compression and impact. In addition, these materials also have good high-temperature resistance and can work stably in high-temperature environments. For example, aluminum alloy materials have good high-temperature resistance and are suitable for power, aviation and other fields.

Materials with excellent conductive properties
For the electrical contact part, XCD series connectors use materials with good conductive properties, such as high-purity copper alloy or gold-plated copper. These materials ensure that the connector can still maintain low contact resistance under high current, thereby improving the electrical performance of the connector, reducing heat loss, and ensuring the stability and reliability of power transmission.

Wear-resistant materials
The plug and socket parts of the XCD series connectors are usually made of wear-resistant materials to cope with frequent plugging and unplugging operations. The wear resistance of these materials ensures that the connectors can be used for a long time without damage and can withstand high-frequency mechanical friction without failure.

Anti-electromagnetic interference (EMI) materials
In order to ensure electromagnetic compatibility (EMC), XCD series connectors may also use metal materials with shielding effects (such as silver-plated copper or aluminum alloy shells) to reduce electromagnetic interference. This enables the connector to work stably in complex electromagnetic environments and avoids the impact of electromagnetic noise on other devices or circuits.

Taizhou Henglian Electric Co., Ltd. As an enterprise specializing in the research and development, production and sales of electrical connectors, it uses its strong technical research and development and production capabilities to select the most suitable high-performance materials for the XCD series connectors to ensure that they can provide stable and efficient electrical connections in demanding environments. The company's quality control system and testing equipment ensure that each connector meets high standards, not only in line with international and domestic industry standards, but also customized connector solutions according to customers' special needs."

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